How To Install Synthetic Rope On WARN Winch

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Last Updated on September 30, 2022

The new synthetic rope is exciting to insert in the WARN winch (one of the best items from a luxury brand) but couldn’t figure out the directions.

If you want your winch rope to perform optimally, be sure to attach it correctly. This is a common issue for beginners.

But, how to install synthetic rope on WARN winch? To help you with this mess, we will cover the directions in steps. Stick with this guide till the end to find that out!

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6 Steps To Install Synthetic Rope on WARN Winch

A little effort can change the inept WARN winch into a heavy task performer by inserting good synthetic rope. Would you like to know the procedure? If yes, here’s what you need to do.

Tools Required

  1. Heavy-duty piece of wire.
  2. WARN Winch.
  3. Synthetic Rope
  4. Needle Nose Pliers.

Step 1: Insert The Wire

First of all, hold the looped side (bottom of the synthetic rope) and simply insert the wire. After you do it successfully, we would suggest twisting the tip of the wire to prevent losing it.  

Step 2:  Run The Wire Through The Fairlead

Use your hand while holding the wire (which is linked with a synthetic rope looped side) and place it through the front side of the fairlead. Be sure the wire is on the backside of the winch to do it rightly.   

Step 3: Thread The Wire Through The Hole Of The Drum

Next, pull the wire a bit and insert the wire side through the hole of the drum. Make sure the wire is coming out of the hole.

Step 4: Pull The Synthetic Rope Into Ideal Position

Then, take a nice set of needle-nose pliers, and with this hold the wire end side. Start twisting the wire over the pliers so that it rolls up.

It will help you get the proper leverage to pull the rope through the drum. Use stable and slight force to do it rightly. Be sure to detach the wire and needle-nose pliers from the synthetic rope.

Step 5: Attach The Anchor Punk

Grab the anchor punk in a straight position where the lobe faces the center of the drum. Then, place it on the looped side of the rope. Be sure it is fitted nicely and even with no shaky feel.

Step 6: Seat The Anchor Punk

After placing the punk properly, you have to pull the end of the rope (which is outside the fairlead) using strength. The punk should hold the loop properly without coming out of the hole of the drum. Once it seats well, you’re all ready to wrap the rope. Done!   

Frequently Asked Questions

Can I put a synthetic rope on any winch?

Yup! It’s okay to put a synthetic rope on most winch that is designed for different purposes. But, the winch’s brake drum will not perform well due to the heat caused by the synthetic rope as it can trap heat. That will definitely damage the rope badly.  

How long will synthetic winch rope last?

The synthetic rope for winch use will last more than 10 years with proper care and maintenance. Most experts suggest changing the rope after 10 years if used occasionally. For heavy users, the rope needs to be replaced after 1 or 2 years.

Does synthetic winch rope stretch?

As synthetic ropes can store energy even if it’s little, they tend to stretch. Which helps a lot to give protection against truck damage or serious accidents.


The process of attaching a synthetic rope to a WARN winch is quite time-consuming, but it’s well worth it in order to confirm a strong base. We have divided each step clearly and detailed into sections so that you know everything.

If the above direction seems hard to achieve, then call for help from an expert who knows exactly how to install synthetic rope on WARN winch. Hope you find this guide handy and informative to give it a try.

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About the Author: Brian Silvestro

Brian Silvestro is the founder and chief editor of OffroadersArena. He spends his free time tending to his BMW iX SUV and explaining its merits to anyone who'll listen.

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