You have no control over the cable when it is spooling on the winch drum during a winching session. It spools back on the drum in some unpredictable and random manner. That’s because of the fact that you can’t stay near your winch to guide and control the cable, which you also shouldn’t do.
When dealing with a heavy load, there remains a constant pressure on the cable. If the cable spools unevenly every time, then the cable will wear down eventually and it might get damaged. On the other hand, if the cable is spooled incorrectly, then its strength will be diminished and that will affect the performance when the winch is pulling something.
In addition, there will be little friction between the rope and the winch cable drum, making the draw ineffective. These scenarios are calamities waiting to happen.
As a result, you must learn how you can re-cable a winch. This is because it will save you a lot of time and aggravation. After you use the winch, you must re-cable it properly. Let me give you a quick and simple guide about how you can do that.
You will see from this guide that re-cabling a winch is not so difficult. You only need some time and maybe the assistance of a friend to get started.
Table of Contents
How To Recable A Winch
First things first, before you do anything else, make sure you’re wearing sturdy, heavy-duty gloves in your hands. Handling winch cables without gloves is dangerous, even more so when the cable is connected to some powerful winch. Gloves work as an extra protection layer for the hands.
It won’t make your hands impenetrable, but the level of protection you get from it could be the difference between a catastrophic disaster and an avoidable one.
Ok, now that your hands are safe let’s start with the main part.
1# Kill The Power
To avoid any incident, make sure you turn your winch off, unplug the power cable and the remote controller after you finish winching. This tip is not only for the re-cabling process but also for every time you use the winch. You don’t want your winch to turn on suddenly and do something you might regret later.
2# Activate Free Spooling Mode
Make sure to put the clutch of your winch in the free-spooling mode because free spooling will free up the reel and you’ll be able to easily draw out your winch’s rope or hook.
3# Pull Out The Cable
Start pulling out your winch cable, making sure to draw it straight. Make sure the rope is pulled away from your winch, so it doesn’t build up a stack in front of it. This will help to keep the cable from becoming tangled when being removed.
Remove the cable till it reaches the point where it begins uneven spooling or pulls it all the way out.
4# Turn The Power Back On
Start the winch by plugging in the power cable and the remote controller. Using the remote control, you can start spooling the cable back on the winch drum. Do it slowly so that you don’t mess it up.
5# Start Spooling The Winch Line
It may be beneficial to have an extra pair of hands to assist you at this point because it is difficult using the remote with one hand while guiding your cable onto the winch drum with the other. As the winch progressively pulls the rope onto itself, your job is to guide it properly onto the winch drum.
Keep an eye on every wrapped layer of the cable to make sure that it is evenly wrapped around the drum. To ensure the maximum space between the fairlead and the winch cable drum, make sure to wrap it tightly. During the spooling process, a tight wrap will also increase the amount of friction when there is a pull.
The friction will generate between the cable and the drum. The efficiency will increase rapidly with more and more friction.
Tips To Remember
- Make sure there is no overlapping of layers until you reach from the starting side to the other. Once you are coming back from the other end with new layers, only then you can overlap. Work with the turn of the drum to do an even wrap of the cable on the drum.
- The first layer of cable shouldn’t have any overlapping. The overlapping will start when you are dealing with the second layer.
- Always keep the remote in a dry and cool place to make sure it doesn’t get wet. Also, try keeping it out of children’s reach to ensure a longer life because the remote will play a key role in the re-cabling process.
That concludes the discussion. A quick guide on how to recable a winch after each use. Every time you use the winch, make sure you spool the winch cable properly and it is distributed evenly around the cable drum. It’s a good approach to safeguard a large investment like a winch. Respooling the winch cable is a simple task that provides great output.